As older assembly lines get updated and or newly installed assembly lines are nearing a launch date, it is essential that the Assembly Line Qualifications meet stringent requirements to assure a flawless launch. In some cases, the individual processing stations need to have been MQ2 Qualified (see machine qualifications) sequentially prior to the Assembly Line Qualifications taking place. ACE Manufacturing Services LLC can qualify the individual processing stations and provide the expertise to execute a Assembly Line Qualifications to meet the launch deadline and other important processing requirements to assure the flawless launch.
Assembly Line Qualifications are written according to the Customer Standard procedures but will likely include the following:
1. Review of the Sequential Machine Qualifications measurements of Key
Characteristics per process and process capability
2. Line Debug Run measuring and proving capability of Key Characteristics
3. Run at Rate measuring and proving capability of Key characteristics
4. PPAP Run measuring and proving capability of Key Characteristics
5. A written report summarizing the results and identifying root causes for
initial Assembly Line Qualification failures and steps taken for resolution


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